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Analysis of common problems of carbide saw blades for aluminum cutting machines

time:2024-06-28 14:48:59hit:86

1. Analysis and treatment of abnormal sound


1. If the carbide saw blade for aluminum cutting machine is found to have abnormal sound, it is very likely that the saw blade is slightly deformed due to external factors or excessive external force, thus triggering a warning.


Treatment plan:


Recalibrate the carbide saw blade.


2. The main shaft clearance of the aluminum cutting machine is too large, causing vibration or deflection.


Treatment plan:


Stop the equipment and check whether the installation is correct.


3. The base of the aluminum cutting saw blade is abnormal, such as cracks, blockage and distortion of the silencer line/hole, special-shaped attachments, and touching other items other than the cutting material during cutting.


Treatment plan:


First determine the problem and handle it accordingly according to different reasons.


2. Abnormal feeding causes abnormal sound of carbide saw blade for aluminum cutting machine


1. The most common cause of this problem is the slippage of carbide saw blade.


Solution:


Re-adjust the saw blade


2. The spindle of the aluminum cutting machine is stuck


Solution:


Adjust the spindle according to the actual situation


3. The iron chips after sawing are blocked in the middle of the saw path or in front of the material


Solution:


Clean up the iron chips after sawing in time


3. The sawed workpiece is unstable or the texture is too obvious or the burrs are too large.


1. This situation is usually caused by improper handling of the carbide saw blade itself or the saw blade needs to be replaced, such as: the base is not qualified, etc.


Solution:


Replace the saw blade or re-calibrate the saw blade


2. The side grinding of the saw teeth is not qualified, resulting in insufficient precision


Solution:


Replace the saw blade or take it back to the manufacturer for re-grinding.


3. The carbide blade loses teeth or is stuck with iron chips


Solution:


If it is a tooth loss, the saw blade must be replaced and returned to the manufacturer for replacement. If it is iron chips, just clean it up.


The above are common problems and solutions for the use of carbide saw blades for aluminum cutting machines, for reference only.


28

Jun
2024